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    宽温域下反射镜组件数字化精准建模及验证

    Digital Precise Modeling and Verification of Mirror Assembly in a Wide Temperature Range

    • 摘要: 反射式光学系统具有大口径、无色差和轻量化等优点,被广泛应用于各种先进光电装备中,但由于反射镜、结构件和粘接剂间热膨胀系数不匹配和胶层特性参数随温度发生变化,其成像质量对温度变化极为敏感。为确保光学系统宽温域下的像质稳定,亟需构建精确的反射镜组件数字化模型以指导光机结构优化和粘接工艺设计。基于热力学方程建立反射镜组件的热学仿真模型,连通热学、结构和光学分析的数据接口,并依据胡克定律构建胶层精细化模型,对胶层力学特性进行修正。通过仿真分析驱动实验设计,以实测结果支撑精细化模型的精准建立,结果表明反射镜组件数字化模型修正后误差小于30 nm。建立的反射镜组件数字化模型能够为反射式光机系统的设计提供指导,提高反射式光学系统在宽温域下的像质稳定性。

       

      Abstract: Reflective optical systems, with advantages such as large aperture, achromaticity, and lightweight, are widely used in various advanced optoelectronic equipment. However, due to the mismatch of thermal expansion coefficients among the mirrors, structural components, and adhesives, as well as the variation of adhesive layer parameters with temperature, the imaging quality of these systems is highly sensitive to temperature changes. To ensure the stability of image quality over a wide temperature range, it is imperative to establish an accurate digital model of the mirror assembly to guide the optimization of the optomechanical structure and the design of the bonding process. A thermal simulation model of the mirror assembly is established based on thermodynamic equations, and the data interfaces for thermal, structural, and optical analyses are connected. A refined model of the adhesive later is constructed based on Hook's law to correct the mechanical properties of the adhesive layer. Simulation analysis is used to drive experimental design, and the measured results are used to support the precise establishment of the refined model. The results show that the error of the digital model of the mirror assembly is less than 30 nm after correction. The established digital model of the mirror assembly can provide guidance for the design of reflective optomechanical systems and improve the stability of image quality of reflective optical systems over a wide temperature range.

       

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