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    高精度校准棱镜加工技术的研究

    Research on High-Precision Calibration Prism Processing Technology

    • 摘要: 屋脊棱镜在观瞄系统中具有调整光线路径、旋转图像、定向反射和缩短光路的作用。随着光学系统精度的提高,对屋脊棱镜的角度误差、面形误差和表面粗糙度等方面都有着极高的精度要求,也是光学加工行业的一道难题。对高精度校准棱镜加工技术进行了研究,首先对高精度屋脊棱镜进行工艺性分析并指出了棱镜加工的难点和关键点,然后阐述了高精度校准棱镜工艺方案设计、加工工艺方法及实施情况,并掌握空间90°夹角的检测和控制方法,使零件一次加工合格率由5%提高至60%左右,同时设计出返修专用工装,一次返修后合格率增加为80%以上。通过优化屋脊棱镜的加工工艺,提高了加工精度和合格率,对光学加工行业尤其是在高精度光学元件的生产中具有参考意义。

       

      Abstract: The roof prism plays a crucial role in optical sighting systems, serving functions such as adjusting light paths, rotating images, directing reflections, and shortening optical paths. With the increasing precision requirements of optical systems, there is a stringent demand for accuracy in the angular errors, surface shape errors, and surface roughness of roof prisms, presenting a significant challenge in the optical manufacturing industry. Consequently, research on high-precision calibration prism processing technology is proposed. Firstly, a process analysis of high-precision roof prisms is provided, and the key difficulties and critical points in prism fabrication are pointed out. Subsequently, the design of high-precision calibration prism processing schemes, the methods of processing technology, and their implementation are elaborated. The detection and control methods for achieving a spatial 90° angle are adressed, resulting in an increase in the first-pass yield of parts from 5% to approximately 60%. Additionally, a dedicated repair fixture is designed, leading to an increase in the yield rate to over 80% after a single repair. It presents an optimization of the processing technology for ridge prisms, resulting in improved machining precision and higher yield rates. This advancement is of significant importance to the optical manufacturing industry, particularly in the production of high-precision optical components.

       

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